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Author Profile

Feature Image for Bill Lydon

Bill Lydon

Bill Lydon, an experienced industrial automation technical and business professional, is currently a consultant providing insights, facilitating thinking and coaching for digital manufacturing transformation. Lydon has 35 years of experience, including industrial, Programmable Logic Controller (PLC), process control/DCS, electrical power/utility and building automation with technology and business experience ranging from design, application engineering, corporate experience, co-founder & president of a start-up company. He started his career as a designer of computer-based machine tool controls; in other positions, he applied programmable logic controllers (PLCs) and process control technology. He's trained and experienced as a group Creative Problem Solving & Value Engineering facilitator.

Working at a large company, Lydon served a two-year stint as part of a five-person task group, that designed a new generation automation system including controllers, networking and supervisory and control software. He also designed software for chiller and boiler plant optimization. Bill was the product manager for a multimillion-dollar controls and automation product line and later cofounder and president of an industrial control software company with solutions for factory and process control and automation.

208 Results Found
  • How the Internet of Things Impacts Manufacturing

    How the Internet of Things Impacts Manufacturing

    Dramatic advancements in technology are driving the Internet of Things, creating more tools for industrial automation and the process industries.
    By: Bill Lydon
    18 March, 2019 | 9 minutes
  • Hannover Messe 2019 Preview: Digital Networking Humans & Machines in the Age of Artificial Intelligence

    Hannover Messe 2019 Preview: Digital Networking Humans & Machines in the Age of Artificial Intelligence

    During a January preview for the event, over 120 journalists, including yours truly, gathered for presentations and discussions from the Hannover Messe team, and over 40 exhibitors, expanding on the topics and technologies that so many will experience
    By: Bill Lydon
    26 February, 2019 | 5 minutes
  • Bill’s Top 10 Automation & Control Trends for 2019 – Accelerating Change & Reaching the Tipping Point

    Bill’s Top 10 Automation & Control Trends for 2019 – Accelerating Change & Reaching the Tipping Point

    The pace of technological change in the automation industry seems to be accelerating as we head into 2019, driven by innovations developed for Internet of Things and general computing.
    By: Bill Lydon
    29 January, 2019 | 23 minutes
  • What is Open Source & Why Should You Care?

    What is Open Source & Why Should You Care?

    Lydon brings more than 10 years of writing and editing expertise to Automation.com, plus more than 25 years of experience designing and applying technology in the automation and controls industry. Lydon started his career as a designer of computer-based machine tool controls; in other positions, he applied programmable logic controllers (PLCs) and process control technology. In addition to working at various large companies (e.g., Sundstrand, Johnson Controls, and Wago), Lydon served a two-year stint as part of a five-person task group, where he designed controls, automation systems, and software for chiller and boiler plant optimization. He was also a product manager for a multimillion-dollar controls and automation product line and president of an industrial control software company.
    By: Bill Lydon
    10 December, 2018 | 5 minutes
  • How Programming Standards Improve Automation and Controls

    How Programming Standards Improve Automation and Controls

    IEC 61131-3 software standards improve the quality of applications and the efficiency of building applications. Structured modular software improves the reuse of applications.
    By: Bill Lydon
    26 November, 2018 | 7 minutes
  • Redefine and Transform How You Execute Automation Projects

    Redefine and Transform How You Execute Automation Projects

    Improving on what has always been done can only result in incremental improvements at best or continued complications. We have to redefine and transform how we execute automation projects.
    By: Bill Lydon
    03 September, 2018 | 3 minutes
  • Industry 4.0 Make to Order Manufacturing at Valpak, Who Would Have Guessed?

    Industry 4.0 Make to Order Manufacturing at Valpak, Who Would Have Guessed?

    I was impressed by a tour of the Valpak Manufacturing Center in St. Petersburg, Florida, hosted by Siemens, which is a great example of a company applying Industry 4.0 make to order manufacturing concepts.
    By: Bill Lydon
    15 August, 2018 | 3 minutes
  • How Industry 4.0 and Digitization Improves Manufacturing Responsiveness, Quality, and Efficiency

    How Industry 4.0 and Digitization Improves Manufacturing Responsiveness, Quality, and Efficiency

    Automation is essential to the implementation of Industry 4.0 and IoT strategies as manufacturers realize low labor rates are no longer a winning strategy.
    By: Bill Lydon
    18 June, 2018 | 11 minutes
  • How to Leverage the ISA Ecosystem to Advance Your Career in Industrial Automation

    The automation industry is experiencing rapid changes and challenges; the diversity of ISA members is a great resource of experience, ideas, and know-how.
    By: Bill Lydon
    13 June, 2018 | 3 minutes
  • Digital Factory Comes into Focus at Hannover Messe 2018

    Digital Factory Comes into Focus at Hannover Messe 2018

    Resembling more a bustling city than a trade fair, the 71st Hannover Messe was very busy and chock full of energy and innovation this year, with over 200,000 attendees from 75 countries. Focusing on the theme 'Integrated Industry – Connect & Collaborate', the Digital Factory was front and center.
    By: Bill Lydon
    22 May, 2018 | 8 minutes
  • How to Optimize Application Engineering to Keep Projects on Time and on Budget

    Customization of products that deviate from vendor and industry standards leads to a number of problems on projects. Engineering and as-built documentation costs can increase because of the deviation
    By: Bill Lydon
    26 March, 2018 | 3 minutes
  • 2018 HANNOVER MESSE & CeMAT to see Industry 4.0 meeting Logistics 4.0

    2018 HANNOVER MESSE & CeMAT to see Industry 4.0 meeting Logistics 4.0

    From April 23-27, 2018, HANNOVER MESSE and CeMAT will run concurrently with a particular emphasis on integration in supply chain and manufacturing. The theme -'Integrated Industry – Connect & Collaborate' - encompasses the range of Industry 4.0 technology, thinking, and creative applications
    By: Bill Lydon
    13 March, 2018 | 5 minutes
  • Bill’s Top 10 Automation & Control Trends for 2018 - A Year of Technology Driven Change

    Bill’s Top 10 Automation & Control Trends for 2018 - A Year of Technology Driven Change

    After another busy year talking to a wide range of users, suppliers and industry consultants, and attending over 20 industry conferences and related events, I have another year’s worth of informed insights to share on the latest trends that will shape automation in 2018.
    By: Bill Lydon
    30 January, 2018 | 20 minutes
  • The Push for Industrial Cyber Security Standards: A Look at Underwriters Laboratory Efforts

    The Push for Industrial Cyber Security Standards: A Look at Underwriters Laboratory Efforts

    By Bill Lydon, Editor, Automation.com While industrial automation suppliers can claim products are cybersecure it is hard to prove. Standards and certification, like electrical and safety device requirements, today for cybersecurity are one such way for companies to illustrate that proof.
    By: Bill Lydon
    06 November, 2017 | 4 minutes
  • Insights on the Impact of Industry 4.0 for Process Automation

    Insights on the Impact of Industry 4.0 for Process Automation

    Of the technology trends that I have observed in recent years, few developments have been more exciting than Industry 4.0 for Process Automation. But what does Industry 4.0 mean for your facility?
    By: Bill Lydon
    17 October, 2017 | 4 minutes
  • Should STEM Education Programs Include the Arts?

    Should STEM Education Programs Include the Arts?

    The author argues the expansion of STEM programs in schools.
    By: Bill Lydon
    28 August, 2017 | 3 minutes
  • Automation Professionals Are Catalysts for Change in Manufacturing

    Automation Professionals Are Catalysts for Change in Manufacturing

    As manufacturing marches on, automation professionals find themselves in the best position to improve the industry.
    By: Bill Lydon
    10 July, 2017 | 3 minutes
  • Hannover Fair 2017: Integrated Industry Empowers World Competition

    Hannover Fair 2017: Integrated Industry Empowers World Competition

    The 2017 Hannover Fair taught us one thing above all others. Manufacturing winners and losers will be defined by their understanding and application of Industry 4.0 and IoT solutions.
    By: Bill Lydon
    19 June, 2017 | 7 minutes
  • Successful Automation Engineers Build Relationships and Collaborate

    Successful Automation Engineers Build Relationships and Collaborate

    Learn and share knowledge via discussion groups, articles, user group meetings, ISA meetings, Web meetings, and trade events.
    By: Bill Lydon
    22 March, 2017 | 2 minutes
  • The IoT Impact on Business Models: What Should Manufacturers Do First?

    The IoT Impact on Business Models: What Should Manufacturers Do First?

    The availability of many new technologies has provided the building blocks for dramatic changes in the manufacturing industry. Is your business model set to keep up?
    By: Bill Lydon
    20 March, 2017 | 5 minutes
  • Is the Internet of Things Creating Unfocused Urgency to Monitor Everything?

    Is the Internet of Things Creating Unfocused Urgency to Monitor Everything?

    The hyper-focus on IoT is creating an unfocused urgency monitor everything, which could lead to over instrumenting automation systems & creating data noise.
    By: Bill Lydon
    11 January, 2017 | 2 minutes
  • How Cloud Computing Delivers a New Industrial Automation Tool for Improving Operations

    How Cloud Computing Delivers a New Industrial Automation Tool for Improving Operations

    Cloud computing simplifies industrial systems administration and support and the analytics can be levered for improving process operations.
    By: Bill Lydon
    26 October, 2016 | 8 minutes
  • The Big Maintenance Dilemma: In-House vs. Outsourcing

    The Big Maintenance Dilemma: In-House vs. Outsourcing

    Determining whether to use in-house staff to perform maintenance or to outsource to a contractor is a source of continual headaches for many a company. The decision-making process will come down to three approaches to maintenance management
    By: Bill Lydon
    10 October, 2016 | 3 minutes
  • Automation Controllers & Word Processors Embrace the Technological Shift or Die

    The foundations of the automation industry are being reshaped right now from the torrent of ideas driven by Industry 4.0 and the Industrial Internet of Things (IIoT). Given today’s trends, are industrial automation controllers headed down a path to extinction?
    By: Bill Lydon
    19 September, 2016 | 3 minutes
  • Cybersecurity: Where Does the Reasoning Begin?

    Cybersecurity: Where Does the Reasoning Begin?

    Usually during cybersecurity presentations, the speakers talk about serious consequences of cyber security and then overwhelm people, who are not familiar with the topic, with deep levels of details and intricacies. This one answers a simple question: Where does the reasoning begin?
    By: Bill Lydon
    22 July, 2016 | 3 minutes
  • ISA Members Develop Key Standards That Advance the Industrial Automation Industry

    ISA Members Develop Key Standards That Advance the Industrial Automation Industry

    ISA members develop standards in everything from cybersecurity to process safety to interfaces between industrial process control computers and subsystems
    By: Bill Lydon
    22 June, 2016 | 2 minutes
  • Cybersecurity Strategy at Ford: IT & Automation Cooperation

    Cybersecurity Strategy at Ford: IT & Automation Cooperation

    Mike Bastian, Global Controls Manager at Ford, shared the motivations behind their cybersecurity strategy, as well as defined 7 systems which are essential for reliable operations and keeping production running smoothly.
    By: Bill Lydon
    20 May, 2016 | 5 minutes
  • Technical Deep Dive: Multi-core Industrial Controllers

    Technical Deep Dive: Multi-core Industrial Controllers

    Beckhoff Automation has been offering multi-core industrial controllers since 2006 with users benefiting from the advantages that this increased performance delivers. We discuss multi-core technology with Beckhoff Automation’s Daymon Thompson, Automation Specialist.
    By: Bill Lydon
    11 April, 2016 | 10 minutes
  • Response to Automation Industry Problem: React or Positively Act?

    Response to Automation Industry Problem: React or Positively Act?

    It is not important how you react to automation industry problems, issues, and challenges, but how you positively act.
    By: Bill Lydon
    04 April, 2016 | 2 minutes
  • Process Plant Historians Deliver Insights and Improve Operations

    Process Plant Historians Deliver Insights and Improve Operations

    Before the term “big data” was being used as part of the Internet of Things, plant historians were handling large volumes of time-synchronized data.
    By: Bill Lydon
    08 February, 2016 | 9 minutes
  • The Automation Professional as Change Agent

    The Automation Professional as Change Agent

    To create the greatest value for their employers, automation professionals need to be change agents.
    By: Bill Lydon
    06 January, 2016 | 2 minutes
  • Why Standards Benefit Manufacturing and the Process Industries

    Why Standards Benefit Manufacturing and the Process Industries

    New industrial automation industry standards are enablers for leveraging new technology for the process industries.
    By: Bill Lydon
    20 May, 2015 | 3 minutes
  • Collaborative Robots Transform Industry

    Collaborative Robots Transform Industry

    Bill Lydon: I am convinced that collaborative robots are the highest impact automation development to improve manufacturing since the assembly line. If this development follows the cost performance trends of past developments, like PCs, we at the beginning of a new revolution.
    By: Bill Lydon
    01 May, 2015 | 3 minutes
  • Production Line and Machine Upgrades Improve Productivity and Efficiency

    Production Line and Machine Upgrades Improve Productivity and Efficiency

    The manufacturing industry has production lines and machines with old technology and custom controls that could benefit from an upgrade to newer technology.
    By: Bill Lydon
    23 February, 2015 | 2 minutes
  • Leverage New Knowledge to Avoid Being Blindsided

    Leverage New Knowledge to Avoid Being Blindsided

    If you do not leverage new knowledge, you can be blindsided by others who apply it, especially your competitors.
    By: Bill Lydon
    14 January, 2015 | 2 minutes
  • Leveraging Industry Silos to Develop New Business Opportunities

    Leveraging Industry Silos to Develop New Business Opportunities

    Isolated silos in industry may create barriers to growth, but they also offer opportunities for those willing to take the initiative.
    By: Bill Lydon
    31 December, 2014 | 2 minutes
  • Career Choices on the Road to Becoming an Automation Professional

    Career Choices on the Road to Becoming an Automation Professional

    In your journey to become an automation professional, consider joining ISA and contributing your time and talents to advance the automation industry. You will find a community of people with common in
    By: Bill Lydon
    17 September, 2014 | 3 minutes
  • What Can We Do to Prevent Cyberattacks on Industrial Operations?

    What Can We Do to Prevent Cyberattacks on Industrial Operations?

    Cyber attacks on industrial operations are a growing concern with potential to disrupt the economy and do harm.
    By: Bill Lydon
    03 March, 2014 | 10 minutes
  • From simulation to plant floor control

    From simulation to plant floor control

    With xPC Target Turnkey, users can do virtual design and debugging of machines, production lines and processes and the results will be automatically implemented in real control systems.
    By: Bill Lydon
    05 February, 2013 | 4 minutes
  • Industrial Wire Management & Organized Wiring Systems

    Industrial Wire Management & Organized Wiring Systems

    Structured cabling in commercial buildings based on TIA/EIA standards has become a common practice in many building automation system applications. Panduit is promoting similar approaches for industrial automation. Jeff Paliga of Panduit answered the following questions about their approach.
    By: Bill Lydon
    05 February, 2013 | 4 minutes
  • An Example of a Sustainable Light Commercial Building

    An Example of a Sustainable Light Commercial Building

    There can be some great lessons learned from professionals when they put their skills and knowledge to work. I saw this when visiting a 34,100 square feet light commercial building where technology and knowhow were applied to create an efficient, sustainable, and productive environment. The building is a notable exception when contrasted with the typical light commercial building built for lowest first cost resulting in high energy cost, extra maintenance, and an uncomfortable environment.
    By: Bill Lydon
    04 February, 2013 | 5 minutes
  • Is Smart Grid Avoiding Real Challenges?

    Is Smart Grid Avoiding Real Challenges?

    There is too much hype about the smart grid without looking at the core problems from an engineering and business point of view.
    By: Bill Lydon
    02 December, 2011 | 3 minutes
  • PLC vs DCS - Competing Process Control Philosophy

    The idea of using a PLC-based system rather than a DCS has become a philosophical and technical debate in the industry. DCSs have been the primary solution for process automation but now many PLC vendors are arguing that a single integrated architecture based on PLCs and/or PACs is the best approach to total plant automation.
    By: Bill Lydon
    10 October, 2011 | 7 minutes
  • Siemens Contributes to Toy Story Attraction's Magic

    Siemens Contributes to Toy Story Attraction's Magic

    Toy Story Midway Mania! is one of the most technologically sophisticated attractions yet developed by Walt Disney Imagineering. It marks the company's first use of industrial Ethernet for a ride's control system which takes advantage of Siemens products.
    By: Bill Lydon
    19 September, 2011 | 5 minutes
  • Honeywell Process Solutions Embraces System Integrators

    Honeywell Process Solutions Embraces System Integrators

    Honeywell Process Solutions is pursuing relationships with independent system integrators (SI) for the “Honeywell Experion Implementers” program. I recently spoke with Bill Stevens, Honeywell Channel Manager, to learn more about this program.
    By: Bill Lydon
    07 July, 2011 | 3 minutes
  • Automatic PLC Code Generation & Design Interchange Standards

    Automatic PLC Code Generation & Design Interchange Standards

    Open standards, more powerful desktop computers, and lower cost software are making design, modeling, and automatic code generation for PLCs and PACs practical for improving automation.
    By: Bill Lydon
    07 April, 2010 | 4 minutes
  • OPC UA Redefines Automation Architectures

    OPC UA Redefines Automation Architectures

    The new OPC UA technology provides an efficient and secure infrastructure for communications - from sensor to business enterprise computing for all automation systems in manufacturing and process control. OPC UA leverages web services to provide a single programming paradigm in a scalable architecture that can be implemented is a range of devices - from embedded to enterprise.
    By: Bill Lydon
    25 February, 2010 | 3 minutes
  • New DCS for the Power Industry, the Siemens SPPA-T3000

    New DCS for the Power Industry, the Siemens SPPA-T3000

    I recently visited Siemens Energy’s Instrumentation, Controls, and Electrical group to learn more about the SPPA-T3000 system and how customers are using it.
    By: Bill Lydon
    16 February, 2010 | 6 minutes
  • Rockwell's Process Industry Strategy - New DCS Architecture

    Rockwell's Process Industry Strategy - New DCS Architecture

    Rockwell’s Process Solutions User Group (PSUG) meeting was held the two days prior to Automation Fair. Rockwell’s message to DCS users is very direct - the Logix architecture can meet all control and automation requirements from discrete to process control.
    By: Bill Lydon
    30 November, 2009 | 4 minutes
  • Make or Break with Project Management

    Project management is critical to ensuring projects are implemented correctly, on time and within budget. Good project management also communicates to your management or stakeholder that you are a professional.
    By: Bill Lydon
    13 March, 2009 | 5 minutes
  • IEC 61850 Power Industry Communications Standard

    IEC 61850 Power Industry Communications Standard

    IEC 61850 is the new Ethernet-based international standard for communication in power generation facilities and substations. The goal of this standard is to integrate all of the protection, control, measurement, and monitoring functions within a substation, and to provide the means for high-speed substation protection applications, interlocking and intertripping.
    By: Bill Lydon
    07 February, 2009 | 3 minutes
  • Honeywell Users Group - Heroes Gather in Phoenix

    Honeywell Users Group - Heroes Gather in Phoenix

    The 33rd annual Honeywell Users Group Conference was held June 15 - 19, 2008 at the Arizona Biltmore Hotel in Phoenix, AZ with over 700 customers in attendance.
    By: Bill Lydon
    14 November, 2008 | 10 minutes
  • Stop and Think! Solving Problems More Effectively

    Leveraging the knowledge and know-how of the people in an organization is a powerful way to make improvements and solve problems. The difficulty is getting this done effectively and avoiding an ineffective committee that creates more problems.
    By: Bill Lydon
    19 February, 2008 | 7 minutes
  • Electronic Marshalling Concept Attacks Installed Costs

    Electronic Marshalling Concept Attacks Installed Costs

    Emerson Process Management introduced their new Electronic Marshalling concept as part of the new DeltaV release. This is the result of Emerson’s new process to design products based on Human Centered Design (HCD).
    By: Bill Lydon
    12 April, 2003 | 2 minutes
  • Machine design software generates open source Mechatronics program code

    Machine design software generates open source Mechatronics program code

    To implement a design, Mechatronics Concept Designer generates the control application code in the PLCopen XML standard format to create programs for controllers.
    By: Bill Lydon
    18 February, 2003 | 4 minutes
  • IEC 61850 Power Communications Standard - Commercial Ethernet switches need not apply!

    IEC 61850 Power Communications Standard - Commercial Ethernet switches need not apply!

    The Ethernet-based IEC 61850 international standards for communication in power generation facilities and substations sets a high bar for Ethernet switch reliability. The goal of this standard is to integrate all of the protection, control, measurement, and monitoring functions within a substation.
    By: Bill Lydon
    07 February, 2003 | 3 minutes
  • Honeywell Process Solutions Embraces System Integrators

    Honeywell Process Solutions Embraces System Integrators

    Honeywell Process Solutions is pursuing relationships with independent system integrators (SI) for the “Honeywell Experion Implementers” program.
    By: Bill Lydon
    03 February, 2003 | 3 minutes
  • About Bill Lydon, Editor for Automation.com

    About Bill Lydon, Editor for Automation.com

    Please don't hesitate to contact Bill regarding any editorial opportunities with Automation.com.
    By: Bill Lydon
    03 February, 2003 | 1 minute
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